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    基于双自编码器协同重建的滚珠丝杠表面点蚀缺陷检测

    Unsupervised Pitting Defect Detection on Ball Screw Surfaces Based on Collaborative Reconstruction with Dual AutoEncoders

    • 摘要: 机床滚珠丝杠表面的早期点蚀缺陷具有尺寸微小、易受油污干扰以及样本稀缺等特点,使得其高精度检测面临较大挑战。针对该问题,本文提出一种基于双自编码器协同重建的无监督缺陷检测方法。该方法构建简单与复杂级联编码器结构,简单自编码器通过掩码重建任务生成像素级难易得分图,用于刻画区域重建难度,并进一步引导复杂自编码器重点关注高难区域,从而在实现高保真重建的同时抑制对微小异常的过度泛化。在保持可接受计算开销的前提下,该方法在工业数据集上取得95.8%的I-AUROC和95.1%的P-AUROC,整体性能优于现有主流方法。此外,该方法还在滚珠丝杠点蚀演化序列数据上进行了验证,结果表明该方法在不同缺陷发展阶段均具有良好的稳定性与鲁棒性。

       

      Abstract: Early pitting defects on the surface of machine tool ball screws are characterized by small size, susceptibility to oil contamination, and limited sample availability, which pose significant challenges for accurate detection. To address this issue, this paper proposes an unsupervised defect detection method based on dual autoencoder collaborative reconstruction. The proposed method constructs a cascaded architecture consisting of a simple and a complex autoencoder. The simple autoencoder performs a masked reconstruction task to generate a pixel-level difficulty score map, which is used to quantify the reconstruction difficulty of different regions. This score map further guides the complex autoencoder to focus on high-difficulty regions, enabling high-fidelity reconstruction while suppressing over-generalization on minor anomalies.

       

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