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    多品种烟丝平衡含水率模型构建及机理研究

    Model Fitting and Mechanism Study of Equilibrium Moisture Content for Multi-Variety Tobacco Shreds

    • 摘要: 为满足生产过程中烟丝含水率控制对于环境温湿度精准预测的迫切需求,针对叶丝、膨胀烟丝、薄片丝和膨胀梗丝等的平衡含水率,分别构建了恒定温度下以水活度为自变量的典型等温吸湿模型和包含温度、湿度双变量的平衡含水率/平衡相对湿度模型。通过评估决定系数R2和均方根误差RMSE,确定DLP模型和Modify Oswin模型具有较好拟合精度,其中Modify Oswin模型的R2>0.99,均方根误差RMSE<0.3%。通过分析不同烟丝的孔隙结构、糖类物质等,结果发现膨胀梗丝和薄片丝的中大孔径(>7.5 μm)占比较高,其水分主要以自由水形式存在,吸湿性波动较大。而叶丝和膨胀烟丝的还原糖含量较高,易于形成结合水,具有较强的水分保持能力。研究结果为车间烟丝生产和贮藏过程的温湿度设置提供了指导。

       

      Abstract: Moisture content in cut tobacco is a critical factor influencing cigarette production efficiency, product qualification rate, and smoking quality. To meet the urgent need for accurate prediction of environmental temperature and humidity to achieving moisture control of cut tobacco during actual production, two types of mathematical models were developed for the equilibrium moisture content (EMC) of six tobacco shreds. The first type is typical isothermal adsorption models with water activity as the independent variable under constant temperature, while the second type is equilibrium moisture content/equilibrium relative humidity (EMC/ERH) models incorporating both temperature and humidity. Based on the coefficient of determination (R2) and root mean square error (RMSE), the DLP model and the Modified Oswin model exhibit superior fitting accuracy among the two types of models, respectively. The results demonstrated that the Modified Oswin model achieved high accuracy in predicting the moisture content of the six types of cut tobacco, with R2 > 0.99 and RMSE < 0.3%. Furthermore, the influence of parameters such as pore structure and sugar content on the prediction accuracy was further analyzed. The results revealed that cut tobacco with a higher proportion of large pores (> 7.5 μm), such as expanded tobacco stems and reconstituted tobacco cut, primarily retains moisture as free water, leading to greater fluctuation in hygroscopicity. As for cut rag and expanded cut tobacco, the relatively high content of reducing sugars is conducive to the formation of bound water, thereby enhancing their moisture retention capacity. This study provides practical guidance for setting temperature and humidity parameters during cut tobacco production and storage, and offers a theoretical basis for seasonal adjustment of environmental conditions in production workshops to reduce energy consumption while maintaining desired moisture levels.

       

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