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    磷酸铁生产全流程模拟及水系统集成

    Full-process simulation of iron phosphate production and integration of water systems

    • 摘要: 依据工业生产数据,在Aspen Plus软件中建立了以七水硫酸亚铁和磷酸二氢铵为主要原料,双氧水为氧化剂,发生氧化反应生成二水磷酸铁,经过洗涤、干燥、煅烧得到磷酸铁产品的生产全流程。针对磷酸铁生产过程中高水耗问题,通过改变卧螺离心机的使用数量、优化原料溶解过程用水和洗涤过程用水的方式,进行水系统集成与优化研究。流程模拟结果显示磷酸铁产量为2.52万t/Y,与设计值的相对误差为0.8%;综合考虑纯水消耗量和设备费用,使用四个卧螺离心机效果最宜。通过水系统集成,纯水消耗量减少了85.88%,洗涤过程的废水排放量减少了99.24%。

       

      Abstract: Based on industrial production data, the entire production process of iron phosphate was established in the Aspen Plus V14 software, with ferrous sulfate heptahydrate and ammonium dihydrogen phosphate as the main raw materials and hydrogen peroxide as the oxidant. The oxidation reaction occurred to generate iron phosphate dihydrate, and the iron phosphate product was obtained after washing, drying and calcination. Aiming at the problem of high-water consumption in the production process of iron phosphate, the research on water system integration and optimization was carried out by changing the number of horizontal screw centrifuges and optimizing the water usage in the raw material dissolution process and the washing process. The process simulation results show that the output of iron phosphate is 25,200 tons per year, and the relative error with the design value is 0.8%. Taking into account the consumption of pure water and equipment costs comprehensively, using four horizontal screw centrifuges yields the best result. Through water system integration, the consumption of pure water is reduced by 85.88%, and the wastewater discharge during the washing process is reduced by 99.24%.

       

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