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    催化汽油汽提分离和精馏分离脱苯技术

    Stripping Separation and Distillation Separation for Removing Benzene in FCC Gasoline

    • 摘要: 为满足车用汽油国VIB标准中对苯含量的要求,国内催化汽油需进行降苯处理,因催化汽油的中间馏分含苯量高,为优化汽油馏分的精细化分离效果,提出汽提塔或精馏塔两种工艺方案分离脱苯,通过流程模拟与参数对比,系统评估了其技术性能。结果表明,采用精馏分离脱苯技术处理催化汽油,苯的体积分数由1.15%降低至0.7%,每吨汽油能耗较汽提塔方案低5.486 kg标油。精馏法在分离精度、能耗控制及苯脱除效率方面更具优势。

       

      Abstract: The study of refined separation of fluid catalytic cracking (FCC) gasoline fractions is an important means to reduce the benzene content in gasoline. Owing to the high benzene content in the middle fraction of FCC gasoline, separating FCC gasoline into light, middle, and heavy fractions enables effective separation of benzene and non-benzene components to meet the requirements for benzene content in the VIB standard for automotive gasoline. The separation technology that uses a distillation column or a stripping column to separate gasoline is a commonly used technique, but it has problems such as a complex process, high reflux ratio, and high energy consumption. In this work, based on the existing stripping column for removing benzene from FCC gasoline in a catalytic cracking unit of a Sinopec refinery, the benzene removal performance of the stripping column scheme is studied through simulation and optimization using Aspen software, and the distillation column scheme is investigated under the same feed conditions. A comparison of the two processes for separating benzene—stripping column and distillation column—is presented. The technical performance is systematically evaluated. The results show that using distillation-based separation and benzene-removal technology to treat FCC gasoline reduces the volume fraction of benzene from 1.15% to below 0.7%; the reflux ratio and energy consumption are 0.45 and 5.486 kg of standard oil per ton of gasoline lower, respectively, than those of the stripping column scheme. The distillation method has more advantages in separation accuracy, energy consumption control, and benzene removal efficiency. This work can provide guidance for refineries to solve the problem of excessive benzene content in gasoline.

       

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