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    重质油气化工艺中油水环状流输送稳定性研究

    Stability analysis of oil-water annular flow transportation in heavy oil gasification systems

    • 摘要: 为利用环状流输送技术解决重质油气化工艺中油水混合输送的难题,本研究采用水平管道环状流实验与基于VOF多相流模型的三维数值模拟相结合的方法,从单因素分析与Box-Behnken响应面实验设计两个角度,系统探究了油相密度(880 ~ 990 kg/m3)、水相表观流速(0.04 ~ 0.14 m/s)及油相表观流速(0.35 ~ 0.95 m/s)对15 mm内径水平管道内输油效率、环状流稳定维持长度及油芯偏心率的影响规律与多因素耦合作用。研究结果表明:当油相密度大于950 kg/m3时,控制水相表观流速在0.10 ~ 0.12 m/s范围内、油相表观流速在0.6 ~ 0.8 m/s范围内,可实现油芯偏心率小于15%、环状流稳定维持长度大于0.9 m的稳定环状流结构。本研究为重质油气化的高效低耗油水混合输送工艺的优化设计提供数据和理论支撑。

       

      Abstract: In order to solve the problem of oil-water mixing transport in heavy oil gasification process by using annular flow transport technology, this study adopts a combination of horizontal pipeline annular flow experiments and three-dimensional numerical simulation based on the VOF multiphase flow model, and systematically investigates the effects of oil-phase density (880 ~ 990 kg/m3), water-phase apparent flow rate (0.04 ~ 0.14 m/s), and oil-phase apparent flow rate (0.35 ~ 0.95 m/s) on oil transport efficiency, annular flow stability maintenance length, and oil-phase stability maintenance length within 15 mm inner diameter horizontal pipeline. The results show that when the density of the oil phase is greater than 950 kg/m3, and the apparent flow rate of the water phase is controlled in the range of 0.10 ~ 0.12 m/s, and the apparent flow rate of the oil phase is controlled in the range of 0.6 ~ 0.8 m/s, a stable annular flow structure with a core eccentricity of less than 15% and an annular flow stability maintenance length of more than 0.9 m can be realized. This study provides a theoretical basis for the optimal design of the high-efficiency and low-consumption oil-water mixing and conveying process for heavy oil gasification.

       

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