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    重质油气化工艺中油水环状流输送稳定性研究

    Stability Analysis of Oil-Water Annular Flow Transportation in Heavy Oil Gasification Systems

    • 摘要: 为利用环状流输送技术解决重质油气化工艺中油水混合输送的难题,本研究采用水平管道环状流实验与基于VOF(Volume of Fluid)多相流模型的三维数值模拟相结合的方法,从单因素分析与Box-Behnken响应面实验设计两个角度,系统探究了油相密度(880 ~ 990 kg/m3)、水相表观流速(0.04 ~ 0.14 m/s)及油相表观流速(0.35 ~ 0.95 m/s)对15 mm内径水平管道内输油效率、环状流稳定维持长度及油芯偏心率的影响规律与多因素耦合作用。研究结果表明:当油相密度大于950 kg/m3时,控制水相表观流速为0.10~0.12 m/s、油相表观流速为0.6~0.8 m/s,可实现油芯偏心率小于15%、环状流稳定维持长度大于0.9 m的稳定环状流结构。本研究为重质油气化的高效低耗油水混合输送工艺的优化设计提供数据和理论支撑。

       

      Abstract: In order to solve the problem of oil-water mixing transport in heavy oil gasification process by using annular flow transport technology, this study adopted a combined method of horizontal pipe annular flow experiments and three-dimensional numerical simulations based on the Volume of Fluid (VOF) multiphase flow model. From the perspectives of single-factor analysis and Box-Behnken response surface experimental design, the study systematically investigated the influence laws and multi-factor coupling effects of oil-phase density (880 — 990 kg/m³), water-phase superficial velocity (0.04 — 0.14 m/s), and oil-phase superficial velocity (0.35— 0.95 m/s) on oil transportation efficiency, annular flow stable maintenance length, and oil core eccentricity in a horizontal pipe with an inner diameter of 15 mm. The results show that when the oil-phase density is greater than 950 kg/m³, a stable annular flow structure with an oil core eccentricity of less than 15% and an annular flow stable maintenance length of more than 0.9 m can be achieved by controlling the water-phase superficial velocity within the range of 0.10—0.12 m/s and the oil-phase superficial velocity within 0.6—0.8 m/s. This study provides data and theoretical support for the optimal design of efficient and low-consumption oil-water mixed transportation processes in heavy oil gasification.

       

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