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    基于特征加权的化工过程中未见模式的故障诊断

    Fault Diagnosis of Unseen Modes in Chemical Processes Based on Feature Weighted

    • 摘要: 故障诊断是化工行业确保生产安全和产品质量的关键。现有的基于深度神经网络的故障诊断模型利用特定条件下的样本训练,忽视了其领域泛化能力,导致在复杂多变的场景中诊断性能明显下降。针对这一问题,提出了一种基于加权的领域特定特征去除网络(Weighted-Based Domain-Specific Feature Removal Network, WBDSFRN)。WBDSFRN包含一个基于加权的领域特定特征去除模块,在训练阶段区分领域不变特征和领域特定特征;在测试阶段尽量将目标域特定特征去除,从而减轻领域偏移的影响。最后,利用田纳西-伊士曼工艺(Tennessee Eastman Process, TEP)进行实验。结果表明,WBDSFRN的性能优于现有方法,在复杂多变的操作条件下也能表现出稳健的诊断性能。

       

      Abstract: Fault diagnosis is a critical technology for ensuring production safety and maintaining product quality within the chemical industry. However, many contemporary fault diagnosis methods leveraging deep neural networks are typically trained using samples from specific operating conditions, often neglecting the domain generalization capabilities of these models. This oversight leads to a marked decline in diagnostic performance when these models encounter the diverse and complex conditions present in real industrial scenarios. This paper proposes a weighted-based domain-specific feature removal network (WBDSFRN) to address this challenge. WBDSFRN integrates a weighting-based domain-specific feature removal module, which effectively distinguishes between domain-invariant and domain-specific features during the training phase. In the testing phase, the model partially eliminates domain-specific features from the target domain, thereby mitigating domain shift and enhancing the model’s generalization capabilities. The proposed method’s effectiveness is rigorously evaluated through comparative studies and ablation experiments using the Tennessee Eastman process. The results demonstrate that the WBDSFRN significantly outperforms existing approaches, exhibiting robust diagnostic performance even under complex operating conditions.

       

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