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    基于特征加权的化工过程中未见模式的故障诊断

    Fault Diagnosis of Unseen Modes in Chemical Processes Based on Feature Weighted

    • 摘要: 故障诊断是化工行业确保生产安全和产品质量的关键。现有的基于深度神经网络的故障诊断模型利用特定条件下的样本训练,忽视了其领域泛化能力,导致在复杂多变的场景中诊断性能明显下降。针对这一问题,提出了一种基于加权的领域特定特征去除网络(Weighted-Based Domain-Specific Feature Removal Network, WBDSFRN)。WBDSFRN包含一个基于加权的领域特定特征去除模块,在训练阶段区分领域不变特征和领域特定特征;在测试阶段尽量将目标域特定特征去除,从而减轻领域偏移的影响。最后,利用田纳西-伊士曼工艺(Tennessee-Eastman Process, TEP)进行实验。结果表明,WBDSFRN的性能优于现有方法,在复杂多变的操作条件下也能表现出稳健的诊断性能。

       

      Abstract: Fault diagnosis is a critical technology for ensuring production safety and maintaining product quality within the chemical industry. However, many contemporary fault diagnosis methods that leverage deep neural networks are typically trained using samples from specific operating conditions, often neglecting the domain generalization capabilities of these models. This oversight results in a marked decline in diagnostic performance when the models are applied to the diverse and complex conditions of real industrial scenarios. This paper proposes a weighted-based domain-specific feature removal network (WBDSFRN) to address this challenge. WBDSFRN incorporates a weight-based domain-specific feature removal module, which effectively discriminates between domain-invariant and domain-specific features during the training phase. In the testing phase, the model largely eliminates domain-specific features of the target domain, thereby alleviating domain shift and improving the model’s generalization ability. The effectiveness of the proposed method is rigorously validated via comparative experiments and ablation studies using the Tennessee Eastman Process (TEP). The results demonstrate that WBDSFRN significantly outperforms existing approaches and exhibits robust diagnostic performance even under complex and variable operating conditions.

       

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