高级检索

    脱油沥青进料的气化炉火管废锅中动态灰分沉积与传热特性的数值模拟

    Numerical Simulation of Dynamic Ash Deposition and Heat Transfer Characteristics in Gasification Firetube Waste Boiler Fed with Deoiled Asphalt

    • 摘要: 为探究脱油沥青气化工艺中火管式废热锅炉的结垢问题,针对脱油沥青特殊的灰分组成和进出口温差较大的场景,采用计算流体力学(CFD)方法,结合熔融液相比例模型、临界速度模型与脱落模型,将整根火管划分为A~G共7个管段,模拟了工业火管锅炉中单根火管的灰分沉积分布、沉积表面温度和出口温度的变化,并讨论了合成气入口流量的相关影响。结果表明,火管废锅中的灰分沉积主要集中在A、B管段,在A、B段连接处出现的最大灰分沉积厚度为6.37 mm。灰分沉积后总传热效率仅降低0.88%,但各管段传热效率变化显著。考察合成气流量的影响时,发现合成气出口温度与合成气流量呈正相关。将合成气流量(以操作工况28.9 m/s为基准,设置入口气速为操作工况的80%、90%、100%、110%和120%,全文以此表示合成气流量)由80%增加到120%,火管末端G段的出口温度仅由590.51 K增加到605.56 K,可采取增加合成气流量方式提高蒸气产量。但随着合成气流量增加,除A段管壁温度降低外,B~G段管壁温度均随之升高。在合成气流量为120%的条件下,温度最高的B、C段的管壁温度分别为756 K和768 K,接近材质最高工作温度773 K,不利于锅炉运行的稳定性。

       

      Abstract: The firetube waste heat boiler in the deoiled asphalt gasification process has serious scaling problems, which not only affect the heat transfer efficiency of the firetube boiler, but also threaten the safe operation of the boiler. In view of the special ash composition and large temperature difference between inlet and outlet in deoiled asphalt, combined with the melting liquid phase ratio model, critical velocity model and shedding model, the CFD method is used to segmentally simulate the ash deposition distribution, depositional surface temperature and outlet temperature changes in industrial firetube boilers, and explore the related impact of syngas inlet flow. The entire firetube is divided into seven segments A—G. The results showed that the ash deposition in the firetube boiler mainly concentrated in segments A and B, with a maximum depositional thickness of 6.37 mm. After ash deposition, the overall heat transfer efficiency only decreased by 0.88%, but the heat transfer efficiency of each tube section changed significantly. When investigating the influence of syngas flow, it was found that the syngas outlet temperature was positively correlated with the syngas flow. When the syngas flow (Taking the operating condition of 28.9 m/s as the benchmark, the inlet gas velocity was set at 80%, 90%, 100%, 110%, and 120% of the operating condition. Throughout the text, this represented the syngas flow) increased from 80% to 120%, the outlet temperature at the end of the firetube G section only increased from 590.51 K to 605.56 K. Increasing the syngas flow could be adopted to enhance the steam output. However, as the syngas flow increased, except for the wall temperature of section A decreasing, the wall temperatures of sections B to G all increased accordingly. Under the condition of a syngas flow of 120%, the wall temperatures of the highest-temperature sections B and C reached 756 K and 768 K, respectively, approaching the maximum working temperature of the material 773 K, which was not conducive to the stability of the boiler operation.

       

    /

    返回文章
    返回