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    掺杂元素对黄铜切削性能的影响

    Effect of Doping Elements on Machining Performance of Brass

    • 摘要: 为探讨不同掺杂元素对黄铜合金切削性能的影响,制备了5种掺杂不同元素的黄铜(2%(质量分数,下同)Sn黄铜、0.5%Sn黄铜、Sn-Fe黄铜、Pb黄铜、Si黄铜),并与H59黄铜的组织金相、力学性能、切削性能等进行对比。结果表明,2% Sn黄铜切削性能优于0.5% Sn黄铜;Sn-Fe黄铜和Pb黄铜因其晶界弥散着第二相颗粒质点,使得其切削和断屑性能较好;6种黄铜的切削力大小顺序为:0.5% Sn黄铜>2% Sn黄铜>Sn-Fe黄铜>Si黄铜>H59黄铜>Pb黄铜;Pb黄铜的切削性能较好但机械强度较差,Si黄铜具有不错的机械强度和切削性能。

       

      Abstract: In order to investigate the influence of different doping elements on the machinability of brass alloys, five types of doped brass alloys were prepared: 2%Sn brass, 0.5% Sn brass, Sn-Fe brass, Pb brass, and Si brass. Their microstructure, mechanical properties, and machinability were compared with H59 brass. The results indicate that the cutting performance of tin-brass with 2% (mass fraction) Sn is superior to that of Sn brass with 0.5% (mass fraction) Sn. Sn-Fe and Pb-brasses exhibit excellent cutting abilities and chip-breaking properties due to the presence of second phase particles dispersed along their grain boundaries. The ranking order for cutting forces among these six types of brasses is as follows: 0.5% Sn brass > 2% Sn brass > Sn-Fe brass > Si brass > H59 brass > Pb brass; while Pb-brass demonstrates good machinability but poor mechanical strength, Si-brass exhibits both good machinability and improved mechanical strength.

       

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