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    张鹏, 李蔚, 陶宏磊. 煅烧硫酸铝铵复盐低温合成α-Al2O3:葡萄糖和预压的影响[J]. 华东理工大学学报(自然科学版), 2023, 49(5): 647-652. DOI: 10.14135/j.cnki.1006-3080.20220517002
    引用本文: 张鹏, 李蔚, 陶宏磊. 煅烧硫酸铝铵复盐低温合成α-Al2O3:葡萄糖和预压的影响[J]. 华东理工大学学报(自然科学版), 2023, 49(5): 647-652. DOI: 10.14135/j.cnki.1006-3080.20220517002
    ZHANG Peng, LI Wei, TAO Honglei. Low-Temperature Synthesis of α-Al2O3 Powder via Calcining Aluminum Ammonium Sulfate Double Salt Process: Effects of Glucose and Pre-Pressing[J]. Journal of East China University of Science and Technology, 2023, 49(5): 647-652. DOI: 10.14135/j.cnki.1006-3080.20220517002
    Citation: ZHANG Peng, LI Wei, TAO Honglei. Low-Temperature Synthesis of α-Al2O3 Powder via Calcining Aluminum Ammonium Sulfate Double Salt Process: Effects of Glucose and Pre-Pressing[J]. Journal of East China University of Science and Technology, 2023, 49(5): 647-652. DOI: 10.14135/j.cnki.1006-3080.20220517002

    煅烧硫酸铝铵复盐低温合成α-Al2O3:葡萄糖和预压的影响

    Low-Temperature Synthesis of α-Al2O3 Powder via Calcining Aluminum Ammonium Sulfate Double Salt Process: Effects of Glucose and Pre-Pressing

    • 摘要: 以NH4Al(SO4)2·12H2O为原料,通过加入不同质量分数的葡萄糖合成α-Al2O3,研究了葡萄糖含量和预压处理对α-Al2O3粉体合成工艺和温度的影响。结果表明:葡萄糖的加入可以明显改变相变过程,降低合成温度。添加质量分数为30%的葡萄糖时,可在950 ℃合成单相α-Al2O3粉体,合成温度比不添加葡萄糖时低200 ℃左右;添加质量分数为75%的葡萄糖时,α-Al2O3的合成温度可进一步降低至900 ℃。添加葡萄糖可以降低α-Al2O3合成温度的主要原因有两个:一是葡萄糖氧化分解产生的热加速了NH4Al(SO4)2·12H2O的热分解,二是葡萄糖的添加使NH4Al(SO4)2·12H2O分散均匀并无定形化。实验结果还表明预压处理可使α-Al2O3的合成温度进一步降低25~50 ℃,这可能是由于团聚体的破坏和粉末分散体的进一步均质化所导致。

       

      Abstract: Aluminum is a widely used material in the industries of electronics, automobiles, and aviation due to its excellent properties. However, the synthetic temperature of commercial α-Al2O3 powder is high, and the obtained powder has coarse particles, low activity, serious agglomeration, and it is not easy to disperse, which affects its subsequent applications. Therefore, the synthesis of α-Al2O3 powder at a low temperature is challenging. In this paper, α-Al2O3 powder was synthesized by calcining NH4Al(SO4)2·12H2O with different added glucose contents. The effects of glucose content and sample pre-pressing on the synthetic temperature of α-Al2O3 powder were investigated. The results showed that the presence of glucose changed the phase transition process and significantly decreased the synthetic temperature. With 30% (mass fraction) glucose added, α-Al2O3 powder could be synthesized at 950 ℃, which was about 200 ℃ lower than that of the glucose-free control. With 75% glucose added, the synthetic temperature of α-Al2O3 further decreased to 900 ℃. The presence of glucose is believed to accelerate the thermal decomposition of NH4Al(SO4)2·12H2O, and make NH4Al(SO4)2·12H2O be dispersed evenly and amorphous. The results also showed that pre-pressing further decreased the synthetic temperature of α-Al2O3 by 25—50 ℃, which might be a result of the attenuation of agglomeration and the further homogenization of powder dispersion. Moreover, single-phase α-Al2O3 with a uniform distribution of particle size (average particle size 110 nm) were obtained at 850 °C by using 25 MPa pre-pressing and 75% (mass fraction) glucose process.

       

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