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    基于不同气化剂的BGL炉煤气化的模拟和优化

    Simulation and Optimization of BGL Coal Gasification Based on Different Gasification Agents

    • 摘要: 煤气化工艺作为煤制天然气的重要环节,是实现煤炭资源清洁利用的关键。基于化工流程模拟软件Aspen Plus建立BGL (British Gas Lurgi)炉煤气化工艺,以合成气有效成分、制气效率及水蒸气分解率为评价指标,考察常规气化技术中气化剂操作参数对工艺的耦合作用,得出最优气化剂组成及预热温度;同时,为解决煤气化过程中CO2排放量大及氢碳比较低的问题,分别引入CO2、CH4对气化剂进行改进,进一步优化气化剂组成。结果表明:在常规气化技术中,mO2/mCoal=0.33、mH2O/mCoal=0.14为最优气化剂组成,220℃为最优气化剂预热温度;在改进气化技术中,mCO2/mH2O=0.18,mCH4/mH2O=0.08为最优气化剂组成。

       

      Abstract: As the most important unit of coal-to-substitute natural gas (SNG), coal gasification is the key of green utilization of fossil resource, and has been attracting more attention of the chemical process industry, particularly in China, where oil is scare but coal resource is abundant. However, the process still faces some challenges. First of all, a large amount of carbon dioxide is emitted into the atmosphere directly during the process without recycling, increasing the burden of environment. Besides, the product gas of coal gasification is usually used as raw materials for other chemical processes, such as substitute natural gas, methanol and olefins synthesis, which requires a high content of hydrogen in raw materials. To solve these problems, British gas lurgi (BGL) gasification model, the typical coal gasification process, was developed based on chemical process simulation software Aspen Plus. Depending on the simulation, the compositions of gasification agents and preheating temperature were optimized in order to provide reference for actual process. In regular gasification technology, coupling effects of operating parameters on evaluating indexes, including mole fraction of CO and H2 in product gas, gas production efficiency and decomposition rate of H2O, were investigated to optimize the compositions and preheating temperature of gasification agents. The result showed the optimal mass ratios of O2 and H2O to coal are 0.33 and 0.14 respectively, and the optimal temperature is 220℃. In addition, to solve the problem of CO2 emission and improve the ratio of H2 and CO, CO2 and CH4 were added to modify the agents respectively. Finally, the compositions of gasification agents were optimized further with mCO2/mH2O=0.18 and mCH4/mH2O=0.08 by replacing the steam with CO2 and CH4 separately.

       

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