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    气流床煤气化辐射废锅内流动传热特性数值模拟*

    Numerical Simulation on the Flow and Heat Transfer Characteristics in the Radiant Syngas Cooler of Entrained-flow Coal Gasification*

    • 摘要: 配套辐射废锅的气流床煤气化炉可通过副产11MPa高压饱和蒸汽形式回收约800 ℃以上的高温合成气显热,掌握其流场与积灰特性对于辐射废锅优化设计具有重要作用。相较于燃煤锅炉内高温含灰气体辐射传热模型WSGGM,本文针对高压气流床气化炉内H2O、CO2和CO三种气体辐射性能与锅炉内气体的明显差异,采用WSGGM-G修正模型开展了辐射废锅内流动与传热数值模拟研究。结果表明,当辐射废锅内吸收气体(H2O和CO2)总体积分数低于10%时,热回收效率受吸收气体含量变化影响更显著,而灰渣颗粒辐射传热贡献仅占蒸汽产量的2.5%;积灰在废锅入口射流尾部附近区域最为严重,且在运行20 d后达到平衡,此时蒸汽产量降低了30%以上。抑制辐射废锅内含灰合成气的回流、降低射流尾部附近区域积灰程度是提升废锅传热效率的关键之一。

       

      Abstract: The entrained-flow coal gasifier coupled with a radiant syngas cooler (RSC) can recover the sensible heat of high-temperature syngas (above approximately 800 °C) in the form of by-product 11 MPa high-pressure saturated steam; understanding its flow field and ash deposition characteristics is crucial for the optimized design of the RSC. Compared with the WSGGM model for radiative heat transfer in high-temperature ash-laden gases within coal-fired boilers, this study employs the modified WSGGM-G model to conduct numerical simulations of flow and heat transfer within the RSC. This is due to the significant differences in the radiative properties of H2O, CO2 and CO gases within the high-pressure gasifier compared to those in the boiler. The results indicate that when the total volume fraction of absorbed gases (H2O and CO2) within the RSC is below 10%, the heat recovery efficiency is more significantly affected by variations in the concentration of absorbed gases, whilst the contribution of radiation heat transfer from ash particles accounts for only 2.5% of the steam production; ash accumulation is most severe in the region near the tail of the jet at the RSC inlet, reaching equilibrium after 20 d of operation, at which point steam production decreases by more than 30%. Suppressing the backflow of ash-laden synthesis gas within the RSC and reducing the extent of ash accumulation in the region near the jet tail are key factors in improving the heat transfer efficiency of the RSC.

       

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