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    多源数据分布差异下两阶段自适应加权的过程故障诊断

    Process Fault Diagnosis with Two-Stage Adaptive Weighting under Multi-Source Data Distribution Discrepancies

    • 摘要: 流程工业故障诊断常面临运行条件变化引起的数据分布偏移问题,这会削弱模型在新工况下的诊断性能。现有多源域适应方法虽能利用多个工况信息,但在全局与局部的分布对齐、不同源域贡献差异和决策边界模糊问题上关注不足。为此提出两阶段自适应加权多源域适应(Two-stage Adaptive Weighted Multi-Source Domain Adaptation,TAWMSDA)方法。在第一阶段,利用共享特征提取器实现多源域与目标域之间的全局分布对齐,减小边缘分布差异;在第二阶段,利用领域专属分支对各源-目标域对进行局部对齐,以增强特征迁移的针对性。进一步地,构建基于全局相似性与批次局部相似性的自适应权重机制,动态调节不同源域对目标域学习的贡献;同时引入边界约束损失,提高决策边界附近困难样本的区分能力。田纳西伊士曼工艺(Tennessee Eastman Process, TEP)和连续搅拌槽反应器(Continuous Stirred Tank Reactor, CSTR)数据集上的实验结果表明,所提方法在多种操作条件下均取得了优于单源方法和现有多源域适应方法的诊断性能与稳定性。

       

      Abstract: Fault diagnosis in process industries often suffers from distribution shifts caused by changes in operating conditions, which degrade diagnostic performance under new operating modes. Although existing multi-source domain adaptation methods can exploit information from multiple operating conditions, they pay insufficient attention to global and local distribution alignment, differences in source-domain contributions, and decision boundary ambiguity. To address these issues, a two-stage adaptive weighted multi-source domain adaptation method, termed TAWMSDA, is proposed. In the first stage, a shared feature extractor is employed to achieve global distribution alignment between multiple source domains and the target domain, thereby reducing marginal distribution discrepancies. In the second stage, domain-specific branches are introduced to perform local alignment for each source-target pair, enhancing the specificity of feature transfer. Furthermore, an adaptive weighting mechanism based on global similarity and batch-level local similarity is designed to dynamically adjust the contributions of different source domains to target learning. In addition, a boundary-constrained loss is incorporated to improve the discrimination of hard samples near the decision boundary. Experimental results on the Tennessee Eastman Process (TEP) and Continuous Stirred Tank Reactor (CSTR) datasets demonstrate that the proposed method achieves better diagnostic performance and stability than single-source methods and existing multi-source domain adaptation methods under various operating conditions.

       

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