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    宋良轩, 顾幸生. 基于MWMKPCA和CPI的间歇过程控制性能监测与评估[J]. 华东理工大学学报(自然科学版), 2018, (4): 487-495. DOI: 10.14135/j.cnki.1006-3080.20171128002
    引用本文: 宋良轩, 顾幸生. 基于MWMKPCA和CPI的间歇过程控制性能监测与评估[J]. 华东理工大学学报(自然科学版), 2018, (4): 487-495. DOI: 10.14135/j.cnki.1006-3080.20171128002
    SONG Liang-xuan, GU Xing-sheng. Control Performance Monitoring and Assessment of Batch Process Based on MWMKPCA and CPI[J]. Journal of East China University of Science and Technology, 2018, (4): 487-495. DOI: 10.14135/j.cnki.1006-3080.20171128002
    Citation: SONG Liang-xuan, GU Xing-sheng. Control Performance Monitoring and Assessment of Batch Process Based on MWMKPCA and CPI[J]. Journal of East China University of Science and Technology, 2018, (4): 487-495. DOI: 10.14135/j.cnki.1006-3080.20171128002

    基于MWMKPCA和CPI的间歇过程控制性能监测与评估

    Control Performance Monitoring and Assessment of Batch Process Based on MWMKPCA and CPI

    • 摘要: 针对限定控制器结构下的间歇过程控制系统性能监测与评估的问题,采用引力搜索算法优化控制器参数,在最优控制参数的基础上得到控制性能较优的输出误差数据集;通过采用多种多元统计过程控制(MSPC)方法对数据集进行主元建模,用得到的主元模型对新的间歇过程批次进行在线监测,并提出一种基于控制图的综合控制性能指标(CPI)。仿真结果验证了采用移动窗口核主元分析法(MWMKPCA)在监测间歇过程控制性能时的准确性,同时验证了所提出的综合控制性能指标的有效性。

       

      Abstract: With the increasing demand for fine chemical products in market, the proportion of batch production process in chemical production has become larger. In order to improve the economic efficiency of enterprises and ensure the safety of production, it is quite necessary to monitor and assess the control performance of batch processes. Aiming at the performance monitoring and assessment problem of batch process control system under the limited controller structure, a new control performance assessment scheme based on an improved MKPCA algorithm is proposed in this paper. Firstly, the controller parameters are optimized using the gravitation search algorithm, by which the output error data set with better control performance can be obtained. And then, several multivariate statistical process control (MSPC) methods are used to establish the principal component models for the data set, which are further used to monitor the new batch process output data. Besides, an online control charts-based integrated control performance index (CPI) is designed to assess the performance of batch process control systems. The assessment mode of proposed CPI is the same as the traditional continuous process control system assessment method such that the assessment result of the batch process control system at the current sampling time can be obtained intuitively. Finally, the simulation experiments are made to verify the accuracy of the improved MKPCA method in monitoring control performance of batch process, which shows that the improved MKPCA method can attain the best monitoring performance among four MSPC methods. Moreover, the effectiveness of the proposed integrated CPI is also demonstrated by the control charts of the improved MKPCA method.

       

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