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    姚惟譞, 韩洋, 代正华, 许建良, 梁钦锋, 王辅臣. 脱油沥青进料的气化炉火管废锅中动态灰分沉积与传热特性的数值模拟[J]. 华东理工大学学报(自然科学版). DOI: 10.14135/j.cnki.1006-3080.20240313001
    引用本文: 姚惟譞, 韩洋, 代正华, 许建良, 梁钦锋, 王辅臣. 脱油沥青进料的气化炉火管废锅中动态灰分沉积与传热特性的数值模拟[J]. 华东理工大学学报(自然科学版). DOI: 10.14135/j.cnki.1006-3080.20240313001
    YAO Weixuan, HAN Yang, DAI Zhenghua, XU Jianliang, LIANG Qinfeng, WANG Fuchen. Numerical Simulation of Dynamic Ash Deposition and Heat Transfer Characteristics in A Gasification Firetube Waste Boiler Fed with De-Oiled Asphalt[J]. Journal of East China University of Science and Technology. DOI: 10.14135/j.cnki.1006-3080.20240313001
    Citation: YAO Weixuan, HAN Yang, DAI Zhenghua, XU Jianliang, LIANG Qinfeng, WANG Fuchen. Numerical Simulation of Dynamic Ash Deposition and Heat Transfer Characteristics in A Gasification Firetube Waste Boiler Fed with De-Oiled Asphalt[J]. Journal of East China University of Science and Technology. DOI: 10.14135/j.cnki.1006-3080.20240313001

    脱油沥青进料的气化炉火管废锅中动态灰分沉积与传热特性的数值模拟

    Numerical Simulation of Dynamic Ash Deposition and Heat Transfer Characteristics in A Gasification Firetube Waste Boiler Fed with De-Oiled Asphalt

    • 摘要: 为探究脱油沥青气化工艺中的火管式废热锅炉存在的结垢问题,本文采用CFD方法,针对脱油沥青特殊的灰分组成和进出口温差较大的场景,结合熔融液相比例模型、临界速度模型与脱落模型,将整根火管划分为A~G 7个管段,模拟了工业火管锅炉单根火管中的灰分沉积分布、沉积表面温度和出口温度的变化,并探究了合成气入口流量的相关影响。结果表明,火管废锅中的灰分沉积主要集中在A、B管段,在A、B段连接处出现最大沉积厚度6.37 mm。灰分沉积后总传热效率仅降低0.88%,但各管段传热效率变化显著。考察合成气流量的影响时,发现合成气出口温度与合成气流量正相关。将流量由80%增加到120%,火管末端G段出口出口温度仅由590.51 K增加到605.56 K,结果表明可采取增加合成气流量方式提高蒸汽产量。但随合成气流量增加,除A段管壁温度降低,B~G段管壁温度均随之升高。在120%的合成气流量下,温度最高的B、C段管壁温度分别为756 K和768 K,接近材质最高工作温度773 K,影响到锅炉运行的稳定性。

       

      Abstract: The fire tube waste heat boiler in the de-oiled asphalt gasification process has serious scaling problems, which not only affect the heat transfer efficiency of the fire tube boiler, but also threaten the safe operation of the boiler. In view of the special ash composition and large temperature difference between inlet and outlet in de-oiled asphalt, combined with the melting liquid phase ratio model, critical velocity model and shedding model, the CFD method is used to segmentally simulate the ash deposition distribution, deposition surface temperature and outlet temperature changes in industrial fire tube boilers, and explore the related impact of synthesis gas inlet flow. The entire fire tube is divided into seven segments A-G. The study found that the ash deposition in the fire tube boiler mainly concentrated in segments A and B, with a maximum deposition thickness of 6.34 mm. The ash deposition caused the synthesis gas outlet temperature to rise by 7.07 K. The ash deposition process had a small impact on overall heat transfer performance, but significantly deteriorated local heat transfer performance, with average deposition surface temperatures in segments A and B rising by 232.77K and 211.08 K respectively. In addition, when increasing the synthesis gas flow rate, the ash deposition and temperature distribution in the fire tube boiler showed significant changes, with a decrease in deposition thickness and temperature in segment A, followed by continuous warming in subsequent segments. When investigating the impact of synthesis gas flow rate on deposition and heat transfer behavior, when the flow rate increases to 120%, the tube wall temperatures in segments B and C approach the maximum working temperature of 773 K of the material.

       

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